Sinister Diesel Complete Solution Kit - Powerstroke 6.0L 2003-07

In stock
Special Price $1,349.00 was $1,798.67

No More Stretched Bolts, Blown Head Gaskets or White Smoke.

Kit Includes:
Sinister Diesel Replacement EGR Cooler or EGR Delete Kit (Requires Tuner)
Sinister Black Diamond Head Gaskets
Factory Ford Exhaust Gaskets
ARP Head Stud Set
New Updated Oil Cooler Kit
New Updated Oil Cooler Screen
Factory Ford Intake Gaskets
Factory Ford Turbo Hardware/O-Ring Kit
OPTIONAL Upgrades & Add-ons
2003 - 2007 Ford Superduty 6.0L Powerstroke Diesel Trucks

Sinister Complete Solution Kit

The Complete Solution for 6.0L Ford Powerstroke Diesel by Sinister Diesel. This kit includes everything needed to fix all the major problems with the 6.0L Powerstroke Diesel. No more stretched bolts, blown head gaskets or white smoke from the EGR cooler.

Kit Includes:

Sinister Diesel EGR Delete Kit (Requires Tuner) or a Replacement EGR Cooler
ARP2000 Head Stud Set
Sinister Black Diamond Head Gaskets
Factory Ford Exhaust Gaskets
Factory Ford Intake Gaskets
Factory Ford Turbo Hardware/O-Ring Kit
New Updated Oil Cooler Kit
New Updated Oil Cooler Screen

Available Upgrades:

Factory Ford Head Gaskets ($150 more)
Coolant Filter Kit ($129 more)
Tuner - Required for EGR Deletes (from $999 more - Adds 80 HP to 190 HP)
Powerstroke 6.0L Update Kit (from $329 more)
  • Updated Oil Drain Tube
  • Sinister Diesel Blue Spring Upgrade Kit
  • Turbo Feed Line
  • Degas Bottle Cap
  • Stand Pipe/Dummy Plug Kit

Sinister EGR Delete Kit with Up-pipe

With proper tuning, deleting your EGR will extend the life of your engine, reduce maintenance costs and add some power. Sinister EGR Delete Kits are American made in California using superior quality materials and the highest engineering standards. The also feature a sharp looking Sinister Blue powder coat and logo to dress up your engine bay. Customers that choose Sinister parts are never disappointed.

  • Highest Quality Material & Workmanship: Sinister prides itself on using the best materials to craft the most durable and best fitting parts right in California.
  • Stylish Engine Dress: The Sinister Blue Powder-coat not only adds a bold edge your your engine bay, it protects the parts from the harsh environment.
  • Engine Boosting Benefits: Expect Lower EGTs, less white smoke and better low end throttle response. Most Importantly, expect your engine and it's components to last longer.

ARP 2000 Head Studs

  • Industry Trusted Quality: ARP only uses premium grade 8740 alloy and a proprietary ARP2000 alloy that are rated far superior to "aircraft" quality alloy steels. Secondly, each stud is placed vertically into special racks and precisely heat-treated to 200,000 psi for the 8740 material and 220,000 psi for the ARP2000 material. This procedure ensures complete heat penetration and the results are far superior to those lesser quality studs from other manufacturers who just dump pieces into a basket and hope for the best.
  • Exacting Tolerances: Following heat-treat, each stud is centerless ground to make sure it is as close to perfectly concentric as possible. This procedure involves about ten very slight cuts and results in an exceptionally straight part. It's important to note lesser quality studs are not even centerless ground - the material is thread rolled in bar stock form (mostly before heat-treat, when the material is easier to machine). Because ARP studs are manufactured to such exacting tolerances, you will note that gaskets and cylinder heads literally glide into position and are perfectly aligned - something that won't happen with inferior quality head studs.
  • Unmatched Strength: ARP studs are thread rolled after heat-treat, which gives them about 2000% (that's twenty times) better fatigue strength than those studs that are threaded prior to heat-treat (a very common industry practice). It costs a lot more to do it this way, because it's tough on tooling, but the results are well worth the extra effort.

Sinister Black Diamond Head Gaskets

Sinister Diesel has now perfected our multi-Layered Steel cylinder head gaskets. Featuring a durable black coating, with five stainless steel layers. Adaptive fluoroelastomer (FKM) coating flows to seal rougher surface finishes. These gaskets were designed to keep the cost down, and the performance up.

  • Designed for Extremes: These Sinister Black Diamond gaskets are designed to operate in the extreme heat and high cylinder pressures that your Diesel produces. Multi-layered stainless steel sandwich construction.
  • Adaptive Coating: These Factory Ford gaskets are coated with an adaptive fluoroelastomer (FKM) coating to ensure maximum seal of fluids. The FKM coating ensures a total seal between your block and cylinder head.
  • Sinister Lifetime Warranty: Every Sinister Diesel part is manufactured and tested right here at Sinister's California headquarters and comes with the legendary Sinister lifetime warranty.

More Information
Brand Sinister Diesel
Diesel Engine Powerstroke 6.0L 2003-07
OEM Make Ford
OEM Model F-250 Pickup, F-350 Pickup, F-350 Chassis Cab, F-450 Chassis Cab, F-550 Chassis Cab
Specific Year 2007, 2006, 2005, 2004, 2003

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Exclusive Freedom Diesel Performance Discounts

Save $45 On Any Order Over $699 w/ Coupon Code SAVE45QUICK


All of our packages include multiple related items at a special package discount. Our packages are designed to make your life easier, usually including all the parts you need to achieve a specific modification.

Price Matching Beating!

We want to make sure you get the best deal possible on your parts. We do our best to ensure we have the best prices in the industy, however, if you find an item cheaper, let us know and we will happily match or beat the price.

Discounts For Shops & Dealers

If you are an installation shop or dealer, give us a call or email for details on our dealer program. We are able to discount most items for shops.

Phone: 855-432-4733 9 AM - 6 PM EST Monday - Friday
Email: [email protected]

We Strive For Extremely Quick Shipping.

Whether you need a part to fix a downed truck, a performance part to get the edge on your competitors on race day, or just something to improve the look or functionality of your vehicle; freedom diesel performance you covered!

We understand the only reason you are purchasing a part, is because you really need it or really want it. We do everything in our power to ensure you get the purchased item as soon as possible.

*** Orders placed before 2 PM Est - Usually ship the same day. ***

Estimated Delivery Times:

- Tuners / Programmers by themselves - 2 to 3 Business Days

- Performance / Race Packages - 2 to 5 Business Days

- General Diesel Performance Parts - 2 to 5 Business Days 

- Lighting, Accessories, Etc - 2 to 7 Business Days 

(Alaska / Hawaii Add 3 Business Days)

Easy Return / Exchange Process

If for some reason, you order the incorrect product, or do not need the product prior to using it, we will accept it back as a return for refund or exchange up to 30 days from delivery. Must be in new, un-used condition with original packaging.

Due to credit card processing fees, shipping, and wear and tear to the packaging often occuring during shipping, returns may be subject to a 20% restocking fee.

If you need to setup a return or exchange, please contact us for an RMA#

Warranty Process

If the product you receive is damaged or defective, please contact us immediately for assistance. In most cases, we can send you a return label and fix the problem very quickly.