Sinister Diesel Master Solution Kit - Powerstroke 6.0L 2003-07

In stock
Special Price $1,649.00 was $2,054.00

No More Stretched Bolts, Blown Head Gaskets or White Smoke.

Kit Includes:
Sinister Diesel Replacement EGR Cooler or EGR Delete Kit (Requires Tuner)
Sinister Black Diamond Head Gaskets
Factory Ford Exhaust Gaskets
ARP Head Stud Set
New Updated Oil Cooler Kit
New Updated Oil Cooler Screen
Factory Ford Intake Gaskets
Factory Ford Turbo Hardware/O-Ring Kit
Tons More Seals & Gaskets
OPTIONAL Upgrades & Add-ons

2003 - 2007 Ford Superduty 6.0L Powerstroke Diesel Trucks

Sinister Diesel Master Solution® Kit for 2003-2007 Ford Powerstroke 6.0L

We have taken the Complete Solution for 6.0L Ford Powerstroke Diesel by Sinister Diesel to the next level. We have put together the Sinister Diesel Master Solution Kit for the person that wants it all. This kit includes everything needed to fix all the major problems with the 6.0L Powerstroke Diesel. No more stretched studs, blown head gaskets, or white smoke from the EGR cooler.

We have put all the best names in the industry together in one complete kit to simplify ordering and to make sure you get everything you need to do the job right the first time. Below are some highlights...

Sinister Diesel EGR Cooler

Customers in heavy smog tested counties have been asking for it and here it is. A Replacement EGR Cooler looks and fits like stock but without all the factory egr cooler problems. We have removed the factory honeycomb material inside and replaced it with a series of stainless steel tubes. The tubes allow the exhaust gas to flow more freely and faster eliminating a chance of clogging. The Sinister Replacement EGR Cooler is TIG welded and every cooler goes threw a series of pressure test to ensure your getting a leak proof cooler.

Oil Cooler

Newest version of oil cooler for the 6.0 Powerstroke. Thicker internal fins to minimize chance of cooler failure. This is a new (not re-manufactured) oil cooler. The Oil Cooler includes new gaskets for easy installation.

Oil Cooler Screen

New updated stainless steel screen. This change allows better filtering of particles in oil and will not tear like the original cloth screen.

Intake Gaskets

Removal of the intake manifold is necessary to install a oil cooler. In the basic solution we supply you with a new set of intake manifold gaskets.

Turbo Bolt / O-Ring Kit

New mounting bolts for re-installation of the turbo and pedestal. New spacer washers and line clip. New O-Rings for the oil return and pick up lines going to and from the turbo. Also included is a new paper gasket that fits in-between the turbo and turbo pedestal.

Head Gaskets

The Black Diamond head gaskets are a MLS style gasket with a coating over the entire gasket top and bottom to allow for a better fit and tighter tolerances. We will need to know the year of your truck to make sure we supply you with the correct size dowel pins. 2003-05 6.0 motors use 18mm dowel pins. 2006-2007 use 20mm dowel pins.

Head Studs

ARP fasteners makes the best and stronger engine head studs on the market today. Your 6.0 came from the factory with head bolts. The factory head bolts were designed to stretch but over time the bolts stretch past the designed length and allow the gaskets to leak. With ARP head studs there is no more stretch and therefor no longer issues with blown head gaskets.

Exhaust Gaskets

We supply you a new set of Ford OEM exhaust gaskets. The gaskets are coated with a hi temp coating.

Full Kit Contents:

  • 6.0 Powerstroke Replacement EGR Cooler or EGR Delete Kit
  • Black Diamond Head Gaskets either 18mm or 20mm
  • Ford Factory Exhaust Gaskets
  • ARP Head Stud Set
  • New Sinister Diesel Oil Cooler Kit
  • New Factory Oil Cooler Screen
  • Ford Factory Intake Gaskets
  • Ford Factory Turbo Hardware/O-Ring Kit
  • Ford Factory Valve Cover Gaskets
  • Valve Cover Grommets
  • Valve Stem Seals
  • Injector O-Ring Gasket Kit
  • Air Pump Gaskets
  • Air Sensor Gaskets
  • Cylinder Head Gaskets
  • Cylinder Head Plugs
  • Fuel Filter Gasket
  • Fuel Filter O-Rings
  • Fuel Pressure Regulator Gaskets
  • Oil Filter Gaskets
  • Oil Pump Cover Gaskets
  • Oil Pump Inlet Gaskets
  • Oil Pump O-Rings
  • Throttle Body Gaskets

More Information
Brand Sinister Diesel
Diesel Engine Powerstroke 6.0L 2003-07
OEM Make Ford
OEM Model F-250 Pickup, F-350 Pickup, F-350 Chassis Cab, F-450 Chassis Cab, F-550 Chassis Cab
Specific Year 2007, 2006, 2005, 2004, 2003

Coupon Codes are entered on the shopping cart before going to checkout. If you have issues using the coupons, please contact us.

Exclusive Freedom Diesel Performance Discounts

Save $45 On Any Order Over $699 w/ Coupon Code SAVE45QUICK


All of our packages include multiple related items at a special package discount. Our packages are designed to make your life easier, usually including all the parts you need to achieve a specific modification.

Price Matching Beating!

We want to make sure you get the best deal possible on your parts. We do our best to ensure we have the best prices in the industy, however, if you find an item cheaper, let us know and we will happily match or beat the price.

Discounts For Shops & Dealers

If you are an installation shop or dealer, give us a call or email for details on our dealer program. We are able to discount most items for shops.

Phone: 855-432-4733 9 AM - 6 PM EST Monday - Friday
Email: [email protected]

We Strive For Extremely Quick Shipping.

Whether you need a part to fix a downed truck, a performance part to get the edge on your competitors on race day, or just something to improve the look or functionality of your vehicle; freedom diesel performance you covered!

We understand the only reason you are purchasing a part, is because you really need it or really want it. We do everything in our power to ensure you get the purchased item as soon as possible.

*** Orders placed before 2 PM Est - Usually ship the same day. ***

Estimated Delivery Times:

- Tuners / Programmers by themselves - 2 to 3 Business Days

- Performance / Race Packages - 2 to 5 Business Days

- General Diesel Performance Parts - 2 to 5 Business Days 

- Lighting, Accessories, Etc - 2 to 7 Business Days 

(Alaska / Hawaii Add 3 Business Days)

Easy Return / Exchange Process

If for some reason, you order the incorrect product, or do not need the product prior to using it, we will accept it back as a return for refund or exchange up to 30 days from delivery. Must be in new, un-used condition with original packaging.

Due to credit card processing fees, shipping, and wear and tear to the packaging often occuring during shipping, returns may be subject to a 20% restocking fee.

If you need to setup a return or exchange, please contact us for an RMA#

Warranty Process

If the product you receive is damaged or defective, please contact us immediately for assistance. In most cases, we can send you a return label and fix the problem very quickly.